Reduce the cost of concrete saw blade production methods

How to reduce the production cost of concrete saw blades has been the problem of the majority of manufacturers. Next are some methods to introduce. Attached is also a note on the installation of concrete saw blades.

Here is the content list:

•  Reduce the cost of production

•  Installation notes

Reduce the cost of production

Reduce the cost of raw materials

To explore ways to reduce the production cost of concrete diamond blades, the composition of the cost of concrete saw blades must be analyzed. The cost of the diamond, metal powder, and saw blade substrate accounts for more than 34 of the total cost of the concrete diamond blade. Since the saw blade substrate is made of alloy steel plate, which only requires machining and heat treatment, only the cost composition of the cutter head part is discussed to reduce the raw material cost continuously by selecting a diamond and metal plating powder reasonably according to the characteristics of the cutting object from the raw material.

Reduction of manufacturing process and equipment cost

In addition to reducing the cost of raw materials, reducing the cost of the manufacturing process and equipment is also more important. The improvement of the manufacturing process and equipment is mainly in the following aspects.

Adopt a cold-pressing process and advanced cold pressing equipment to improve the production efficiency of the cutter head. The use of cold pressing followed by a hot-pressing sintering process in the production of concrete blades can improve the graphite mold structure, improve production efficiency and greatly reduce production costs.

Adopting vacuum hot-pressing sintering port reduces the thermal damage to diamond during sintering, and also prevents powder oxidation, reduces graphite mold burnout, activates sintering, improves the performance of the cutter head, and extends the life of graphite mold, thus reducing the production cost.

Adopting automatic equipment, reducing operators, and improving production efficiency. Reducing the running cost of equipment is one of the important ways for diamond tool manufacturers in Europe and America to reduce the production cost of concrete blades.

Implement new technology and techniques to reduce raw material consumption and running costs. Vigorously develop and promote domestic diamond tools processing equipment, reduce the basic investment and depreciation cost of diamond tools equipment, to achieve the purpose of reducing the production cost of concrete saw blade for concretes.

Installation notes

In the installation of concrete saw blade, must first confirm the performance of the saw table, use, the best first read the instructions of the saw table, so as not to install wrong, cause accidents. When installing the concrete saw blade, you must first check whether the concrete saw blade has cracked fungus, distortion, patching, falling teeth, and other phenomena before installing, if the above situation occurs, please contact our customer service in time to deal with, our after-sales service is very perfect, consumers must know how to exercise their power, to avoid unnecessary misunderstanding of Silver Sky brand.

After installing the concrete saw blade piece, please be sure to confirm whether the center hole of the saw blade is firmly fixed in the flange of the saw table, there must be a gasket when the gasket is set; then, gently push the saw blade by hand to confirm whether the saw blade rotation eccentric shaking.

These methods provided by QuanZhou Sang Diamond Tools Co., Ltd can effectively reduce the production cost of concrete saw blades.